The foundation of Kapzo's formulation differentiation. Individual active ingredients are coated with precision protective systems — at controlled thicknesses and precisely defined specifications — producing release profiles that are verified and reproduced batch-to-batch. Release can be triggered by pH, time, temperature, moisture, or mechanical action. This is what separates a Kapzo formulation from a commodity blend.

Liquid extracts, botanical concentrates, oils, and emulsions converted into free-flowing, shelf-stable powders optimised for capsule, tablet, and RTM stick pack formats. Carrier systems are selected for the specific application — dispersibility, compression behaviour, moisture stability, and reconstitution speed. Used across the supplement, food ingredient, and sensory platforms. The JaggerPlus™ amorphous matrix stabilisation process is one output of this capability.

Multi-ingredient blends are processed to improve flow properties, reduce dust, eliminate segregation, and achieve uniform fill weights for high-speed capsule and sachet filling lines. Instantisation for RTM formats is a specific sub-capability — producing powders that fully disperse in cold water within seconds. Critical for consumer compliance in daily stick pack formats across the Kapzo Pro™ supplement range and the JaggerPlus™ and SatietyGLP Max™ RTM products.

Where a single capsule contains multiple active populations — each with a different release profile — particle size harmonisation is the critical manufacturing step that determines fill weight consistency and dissolution reproducibility. Without it, different-sized populations separate during blending and filling, causing dose variation across batches. Applied to HepaGuard Pro™, RespiCore Pro™, and multi-active sensory products across the KapzoSphere™ range.